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Vibrations in engineering and technology

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 2(117)

Published: 2025.08.29
DOI: 10.37128/2306-8744-2025-2


Description:
The journal deals with the problems of vibration technologies and machines, mathematical methods of vibration process studies, information on design and technological development, presents teaching and methodological aspects of teaching in the Higher School of Applied Sciences, where vibration machines and technologies are studied.

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TRENDS IN THE DEVELOPMENT OF TECHNICAL AND TECHNOLOGICAL SUPPORT FOR FEED MIXING

DOI: 10.37128/2306-8744-2025-2-2
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Kupchuk Ihor – Candidate of Technical Sciences, Associate professor, Associate Professor of the Department of Engineering Mechanics and Technological Processes in the Agricultural Industry, Faculty of Engineering and Technology, Vinnytsia National Agrarian University (3, Sonychna St., Vinnytsia, 21008, Ukraine, e-mail: kupchuk.igor@i.ua; http://orcid.org/0000-0002-2973-6914). 

Annotation

The article presents a comprehensive analysis of modern feed preparation systems for livestock, taking into account various types of mixers, including horizontal and vertical TMR mixers, screw, conical, and drum mixers for dry components. A classification of equipment was carried out based on the operating principle, design features of the working elements, and technological characteristics, allowing the identification of key groups of mixers depending on their purpose and the scale of the farm. Special attention was given to the analysis of screw and rotor configurations, including square and round screws, as well as the staggered rotor technology, which provides more uniform feed circulation within the mixer. It was established that optimizing the geometry of screws and blades, the inclination of surfaces, and the use of cutting elements with hard-alloy coatings contributes to improved efficiency in grinding and mixing fibrous and wet feed components, reduces the formation of bridging, and ensures the production of a homogeneous mixture. The analysis demonstrated that horizontal and vertical TMR mixers provide high dosing accuracy, reduced mixing cycle time, and uniform distribution of nutrients, whereas conical and drum mixers are effective for dry and pelleted feeds, ensuring controlled mixing speed and minimizing component losses. Technological solutions that allow equipment to adapt to various physicomechanical properties of feed mixtures, including moisture content, fiber length, and particle size distribution, were also highlighted. The article outlines prospects for further research, including the improvement of vertical screw design, optimization of the placement and shape of cutting elements, integration of sensor systems for mixture homogeneity control and adaptive regulation of screw rotation speed, as well as the use of digital modeling and three-dimensional analysis of feed flow for substantiated design and efficiency prediction of new configurations. The results of the study can be used to enhance the productivity, energy efficiency, and technological reliability of feed preparation systems in modern livestock farming.

Keywords: feed mixer, total mixed ration (TMR) mixers, vertical auger, auger design configurations, feed mixture homogeneity, process energy efficiency.

List of references

1. Kaletnik, H.M., Kulyk, M.F., Hlushko, Ya.T., et al. (2006). Enerhooshchadni tekhnolohiyi kormiv – osnova konkurentozdatnosti tvarynnytstva [Energy-saving feed technologies – the basis of livestock competitiveness]. Vinnytsia: Teza.

2. Mazur, V.A., Pantsyreva, H.V., Kupchuk, I., et al. (2023). Rozrobka enerhoefektyvnoho ta ekolohoorientovanoho tekhnyko-tekhnolohichnoho zabezpechennya dlya kormovyrobnytstva APK Ukrayiny [Development of energy-efficient and eco-oriented technical-technological support for feed production in Ukrainian agribusiness]. Vinnytsia: VNAU.

3. Sharma, D.N., & Mukesh, S. (2010). Farm Machinery Design: Principles and Problems. New Delhi: Dhanpat Rai & Co.

4. Polevoda, Yu.A., & Volynets, Ye.O. (2020). Analiz rozvytku tekhnolohichnoho obladnannya dlya vyrobnytstva kharchovykh sumishei [Analysis of technological equipment development for food mixtures production]. Tekhnika, Enerhetyka, Transport APK, 4(111), 72–79. https://doi.org/10.37128/2520-6168-2020-4-8

5. Volynets, Ye.O. (2023). Rozrobka avtomatyzovanoho kormorozdavacha dlya velikoi rohatoyi khudoby [Development of an automated cattle feed distributor] (Doctoral dissertation, Vinnytsia National Agrarian University). https://vsau.org/nauka/df-05854043

6. Dahan Mixer Machinery Co., Ltd. (2025). What is the working principle of conical twin screw mixer? Retrieved August 10, 2025, from https://www.dahanmixer.com/news-center/What-is-the-working-principle-of-conical-twin-screw-mixer-.html

7. Stone, W.C. (2004). Nutritional approaches to minimize subacute ruminal acidosis and laminitis in dairy cattle. Journal of Dairy Science, 87, E13–E26. https://doi.org/10.3168/jds.S0022-0302(04)70057-0

8. García, R., López, S., Fernández, M., Bodas, R., & González, J.S. (2008). In vitro screening of the potential of numerous plant species as antimethanogenic feed additives for ruminants. Animal Feed Science and Technology, 145(1–4), 245–258. https://doi.org/10.1016/j.anifeedsci.2007.04.015

9. Ottino, J.M., & Khakhar, D.V. (1999). Mixing and segregation of granular materials. Annual Review of Fluid Mechanics, 32, 55–91. https://doi.org/10.1146/annurev.fluid.32.1.55

10. Yaraghi, A., Ebrahimi, M., & Ein-Mozaffari, F. (2018). Mixing assessment of non-cohesive particles in a paddle mixer through experiments and discrete element method (DEM). Advanced Powder Technology, 29(11), 3231–3239. https://doi.org/10.1016/j.apt.2018.07.019

11. Garlway Machinery. (2025). What are the advantages and disadvantages of a twin shaft mixer? Retrieved August 10, 2025, from https://garlway.com/faqs/what-are-the-advantages-and-disadvantages-of-a-twin-shaft-mixer

12. Dudin, V.Yu., & Hovorukha, V.B. (2023). Obgruntuvannya konstruktyvno-tekhnolohichnykh parametiv strichkovo-hvyntovoho zmishuvacha sypkykh kormiv [Justification of constructive-technological parameters of ribbon-screw feed mixer]. Konstruiuvannya, vyrobnytstvo ta ekspluatatsiya silskohospodarskykh mashyn, 53, 112–121. https://doi.org/10.32515/2414-3820.2023.53.112-121

13. KUHN. (2025). Manufacturer of agricultural equipment. Official website. Retrieved August 10, 2025, from https://www.kuhn.ua/

14. Trioliet. (2025). Manufacturer of feeding equipment for farm animals. Official website. Retrieved August 10, 2025, from https://www.trioliet.com/

15. Supreme International Ltd. (2025). Manufacturer of vertical mixers and feeding equipment for farm animals. Official website. Retrieved August 10, 2025, from https://supremeinternational.com/

16. Highline Manufacturing. (2025). Manufacturer of agricultural equipment, including feed mixers and feed processing equipment. Official website. Retrieved August 10, 2025, from https://www.highlinemfg.com/en-us/

17. Jaylor. (2025). Manufacturer of TMR feed mixers. Official website. Retrieved August 10, 2025, from https://jaylor.com/

18. Roto-Mix. (2025). Manufacturer of livestock feed mixing equipment, compost mixers, and manure spreaders. Official website. Retrieved August 10, 2025, from https://www.rotomix.com/

19. NDEco. (2025). Manufacturer of livestock TMR feed mixers, including vertical and horizontal models. Official website. Retrieved August 10, 2025, from https://ndeco.com/

 

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About journal

Topics of the journal:

The journal "Vibrations   in engineering  and technology" presents materials on the following issues

• Theory of processes and machines
• Mechanical Engineering and materialprocessing
• Processing and food production

The journal "Vibrations in Engineering and Technologies" is included in the list of technical scientific publications of Ukraine

(Category "B", Order of the Ministry of Education and Science of Ukraine dated July 2, 2020 No. 886)

Old version of the site: http://vibrojournal.vsau.edu.ua/

The journal "Vibrations in Engineering and Technology" is indexed by the following databases and catalogs:

 

 

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Key information:
ISSN (print): 2306-8744
DOI: 10.37128/2306-8744

The certificateof massmedia State registration:kv no 16643-5115 from 30.04.2010 .
Founder of the journal: Vinnytsia National Agrarian University

Kind of publication: journal
Type of publication : Scientific
Publication status: Domestic
Year of founding:
Periodicity: 4 times a year
Extent: 18.75 nominal printed pages
ISSN: 2306-8744 (printed version), (online)
Language of edition  : (mixed languages) Ukrainian, English
The scope of the distribution and the category of readers: national, foreign, teaching staff, scientists, businessmen.
Periodical is included in the list of scientific professional editions of Ukraine approved by the Order of Ministry of Education and Sciences of Ukraine from 21.12.2015 No. 1328.
The journal "Vibrations in engineering and technology" is included in the "Catalogue of periodicals of Ukraine".
Journal subscription can be executed in each post office department.
 Subscription Index is  99720.

 

Old version of site: http://vibrojournal.vsau.edu.ua/

History of journal:

In June 1994 the 2nd International Scientific and Technical Conference "Application of vibrations for technological purposes" was organized on the basis of Vinnytsia State Agricultural Institute. Leading experts in this field, noting the significant contribution to the school of Vibration Engineering under the leadership of P. S. Bernyk, proposed to create a professional all-Ukrainian scientific and technical journal "Vibration in engineering and technology..The journal was foundedat Vinnytsia State Agricultural Institute and P.S. Bernyk was elected to be the chief editor .
For all these years (since 1994) theJournal "vibration in engineering and technology" published  94 issues wherestudy of vibration effects, the creation of progressive energy saving technologies and equipment for their implementation were highlighted.
Currently Kaletnik H.M  PhD , professor, academician NAAS is the chief editor of the "Vibrations in engineering  and Technology"
The journal "Vibration in Engineering and technology", which has no analogues on the territory of Ukraine, is well known abroad.