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Vibrations in engineering and technology

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 3 (106)

Published: 2022.12.23
DOI: 10.37128/2306-8744-2022-3


Description:
The journal deals with the problems of vibration technologies and machines, mathematical methods of vibration process studies, information on design and technological development, presents teaching and methodological aspects of teaching in the Higher School of Applied Sciences, where vibration machines and technologies are studied.

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RESEARCH AND MODERNIZATION OF A GAS DYNAMIC SPRAYING DEVICE FOR THE CREATION OF POLYMER FUNCTIONAL COATINGS

DOI: 10.37128/2306-8744-2022-3-9
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Gaidamak Oleg - Candidate of Science (Engineering), Associate Professor, Associate Professor of the Department of Power engineering, electrical engineering and electromechanics of Vinnitsa National Agrarian University .

Kucherenko Yulia - Postgraduate Student of the Department of Power engineering, electrical engineering and electromechanics  of Vinnitsa National Agrarian University (3 Soniachna St., Vinnitsa, Ukraine, 21008, e-mail: fortyna1910@gmail.com).

 

Annotation

The article analyzes various methods of creating polymer coatings. The following methods of application of polymer powder materials, namely in a pseudo-liquid state, electrostatic, thermojet, gas flame, have become the most widespread in production. Each of the listed methods has its own features and advantages and disadvantages, which determine the scope of their use based on the parameters of the objects to be coated, their structures and features, conditions of future operation, as well as the required thickness of the polymer coating layer. The only factor that unites all methods is the thermal effect in the process of creating a polymer coating, which is necessary for the formation of a strong adhesive bond between the coating and the substrate. The article shows the results of research into the possibility of using a device for gas-dynamic application of metal coatings to create polymer coatings, and its modernization in order to eliminate the identified shortcomings and achieve optimal conditions for the formation of polymer functional coatings. The possibility of a high-speed coating application regime and its influence on the formation of the coating were analyzed. The structure of the researched gas-dynamic device for applying coatings is shown, which contains an electronic heater for the flow of compressed air, and a nozzle assembly for accelerating the heated compressed air in which, due to the ejection effect, the molten polymer material is sucked in and accelerated, which can be in the form of a finely dispersed powder or in the form of a solid dart in the hottest zone with a temperature of about 350 ºС, which contributes to its rapid melting to a liquid state, at the same time, reducing the length of the nozzle to 40 mm allows maintaining the temperature of the polymer material at the level of 230 ºС, which allows the formation of a high-quality coating, while the air pressure is reduced from 0.5 MPa to 0.02 MPa. The conducted studies showed that the use of gas-dynamic sputtering makes it possible to significantly simplify the control and regulation of the heating temperature of polymer materials compared to gas-flame sputtering, due to the possibility of adjusting the temperature of the air flow by changing the current strength on the heating element. Compared to the technology of creating polymer coatings using powder paints, there are also significant advantages associated with the fact that there is no need for long-term heating of these coatings in thermal polymerization chambers. In addition, it is possible to apply polymer coatings on the surface of large-sized products that are not limited by the size of thermal chambers.

Keywords: gas dynamic device, polymer coatings.

List of references

1. Alkhimov A.P  Klinkov S.V, Kosarev V.F, Fomin V.M  Ed.  V.M. , (2010) Holodnoe gazodenamichtskoe napelenie. Tejria i praktika. [2. Alkhimov AP Cold gas-dynamic sputtering.  Theory and Practice.  / Alkhimov A.P  Klinkov S.V, Kosarev V.F, Fomin V.M  Ed.  V.M.  Fomin. ], // - M .: FIZMATLIT, 2010. - 536. ISBN 978-5-9221-1210-9. [in Russian].

2. Maryanko V.P.(2018) Gasoplamenoe napelenie  polimernuh poroshkovih krasok//Promushlini krasok [Maryanko V.P Gas-Flame Sputtering of Polymer Powder Paints / VP Maryanko // Industrial Coloring 2014. - №1.  - C. 24 - 28]. [in Ukrainian].

3. Kashyrin A.I, Klyuev O.F, Shkodin A.V., (2004) Sposob Gazodinamicheskogo нnanesenia pokritei I ystroistvo dla nogo osyshstvlrnsa [1. Pat.  2237746 Russian Federation, IPC C 23 C 24/04.  The method of gas-dynamic coating and device for its implementation / Kashyrin A.I, Klyuev O.F, Shkodin AV;  applicant and patentee Odinsky Powder Spraying Center Limited Liability Company].  - No. 2003100745/02;  claimed  14.11.03;  publ.  10/10/04, Bul.  No15 (Part II) [in Russian]. 

4. Gaidamak O.L (2016) Prustria dla gazodenamichtskoe нnanesenia pokritei radialnogo podachi materialy. [3. Pat.  110552 Ukraine, IPC C23C 24/00.  Device for gas-dynamic coating with radial flow of powder material / Haidamak O.L;  applicant and patentee Haidamak O.L - No. 201405543; ]  claimed  05/23/14;  publ.  01/12/16, Bul.  №1. [in Ukrainian].

5. Gaidamak O.L, Savulak V.I, Goncharuk V.V, Volkovsky A.M., (2014) Prustria dla gazodenamichtskoe нnanesenia pokritiv osovoy podachoy poroshkovogo materialy. [Pat.  89904 Ukraine, IPC C23C 24/00.  Device for gas-dynamic coating of axial flow of powder material / Haidamak O.L, Savulak V.I, Goncharuk V.V, Volkovsky A.M; ] applicant and patentee Vinnytsia National Technical University - No. u201306579;  claimed  05/27/13;  publ.  05/12/14, Bul.  №9. [in Ukrainian].

6. Gaidamak O.L, Shilina O/P, Goncharuk V.V, Fedorchenko M.P Pat. (2015) Elektronagrivach potoky stuslogo gazu. [Pat. 101554 Ukraine, IPC H05B 1/00, H05B 3/52.  Compressed gas flow heater / Haidamak O.L, Shilina O.P, Goncharuk V.V, Fedorchenko MP, applicant and patent holder Vinnitsa National Technical University - № u201501003; ]   claimed  09/02/2015;  publ.  09/25/2015, Bul.№ 18. [in Ukrainian].

7. Device for gas-dynamic coating with radial flow of powder material: Pat. 110552 Ukraine, IPC6 С23С24 / 00 № а 201405543; claimed 05/23/14; publ. 01/12/16, Bul. №1. 12 sec. [in Ukrainian].

 

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About journal

Topics of the journal:

The journal "Vibrations   in engineering  and technology" presents materials on the following issues

• Theory of processes and machines
• Mechanical Engineering and materialprocessing
• Processing and food production

The journal "Vibrations in Engineering and Technologies" is included in the list of technical scientific publications of Ukraine

(Category "B", Order of the Ministry of Education and Science of Ukraine dated July 2, 2020 No. 886)

Old version of the site: http://vibrojournal.vsau.edu.ua/

The journal "Vibrations in Engineering and Technology" is indexed by the following databases and catalogs:

 

 

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Key information:
ISSN (print): 2306-8744
DOI: 10.37128/2306-8744

The certificateof massmedia State registration:kv no 16643-5115 from 30.04.2010 .
Founder of the journal: Vinnytsia National Agrarian University

Kind of publication: journal
Type of publication : Scientific
Publication status: Domestic
Year of founding:
Periodicity: 4 times a year
Extent: 18.75 nominal printed pages
ISSN: 2306-8744 (printed version), (online)
Language of edition  : (mixed languages) Ukrainian, English
The scope of the distribution and the category of readers: national, foreign, teaching staff, scientists, businessmen.
Periodical is included in the list of scientific professional editions of Ukraine approved by the Order of Ministry of Education and Sciences of Ukraine from 21.12.2015 No. 1328.
The journal "Vibrations in engineering and technology" is included in the "Catalogue of periodicals of Ukraine".
Journal subscription can be executed in each post office department.
 Subscription Index is  99720.

 

Old version of site: http://vibrojournal.vsau.edu.ua/

History of journal:

In June 1994 the 2nd International Scientific and Technical Conference "Application of vibrations for technological purposes" was organized on the basis of Vinnytsia State Agricultural Institute. Leading experts in this field, noting the significant contribution to the school of Vibration Engineering under the leadership of P. S. Bernyk, proposed to create a professional all-Ukrainian scientific and technical journal "Vibration in engineering and technology..The journal was foundedat Vinnytsia State Agricultural Institute and P.S. Bernyk was elected to be the chief editor .
For all these years (since 1994) theJournal "vibration in engineering and technology" published  94 issues wherestudy of vibration effects, the creation of progressive energy saving technologies and equipment for their implementation were highlighted.
Currently Kaletnik H.M  PhD , professor, academician NAAS is the chief editor of the "Vibrations in engineering  and Technology"
The journal "Vibration in Engineering and technology", which has no analogues on the territory of Ukraine, is well known abroad.