Issue №: 3 (106)
The journal deals with the problems of vibration technologies and machines, mathematical methods of vibration process studies, information on design and technological development, presents teaching and methodological aspects of teaching in the Higher School of Applied Sciences, where vibration machines and technologies are studied.
RESEARCH AND MODERNIZATION OF A GAS DYNAMIC SPRAYING DEVICE FOR THE CREATION OF POLYMER FUNCTIONAL COATINGS
Gaidamak Oleg - Candidate of Science (Engineering), Associate Professor, Associate Professor of the Department of Power engineering, electrical engineering and electromechanics of Vinnitsa National Agrarian University .
Kucherenko Yulia - Postgraduate Student of the Department of Power engineering, electrical engineering and electromechanics of Vinnitsa National Agrarian University (3 Soniachna St., Vinnitsa, Ukraine, 21008, e-mail: fortyna1910@gmail.com).
The article analyzes various methods of creating polymer coatings. The following methods of application of polymer powder materials, namely in a pseudo-liquid state, electrostatic, thermojet, gas flame, have become the most widespread in production. Each of the listed methods has its own features and advantages and disadvantages, which determine the scope of their use based on the parameters of the objects to be coated, their structures and features, conditions of future operation, as well as the required thickness of the polymer coating layer. The only factor that unites all methods is the thermal effect in the process of creating a polymer coating, which is necessary for the formation of a strong adhesive bond between the coating and the substrate. The article shows the results of research into the possibility of using a device for gas-dynamic application of metal coatings to create polymer coatings, and its modernization in order to eliminate the identified shortcomings and achieve optimal conditions for the formation of polymer functional coatings. The possibility of a high-speed coating application regime and its influence on the formation of the coating were analyzed. The structure of the researched gas-dynamic device for applying coatings is shown, which contains an electronic heater for the flow of compressed air, and a nozzle assembly for accelerating the heated compressed air in which, due to the ejection effect, the molten polymer material is sucked in and accelerated, which can be in the form of a finely dispersed powder or in the form of a solid dart in the hottest zone with a temperature of about 350 ºС, which contributes to its rapid melting to a liquid state, at the same time, reducing the length of the nozzle to 40 mm allows maintaining the temperature of the polymer material at the level of 230 ºС, which allows the formation of a high-quality coating, while the air pressure is reduced from 0.5 MPa to 0.02 MPa. The conducted studies showed that the use of gas-dynamic sputtering makes it possible to significantly simplify the control and regulation of the heating temperature of polymer materials compared to gas-flame sputtering, due to the possibility of adjusting the temperature of the air flow by changing the current strength on the heating element. Compared to the technology of creating polymer coatings using powder paints, there are also significant advantages associated with the fact that there is no need for long-term heating of these coatings in thermal polymerization chambers. In addition, it is possible to apply polymer coatings on the surface of large-sized products that are not limited by the size of thermal chambers.
1. Alkhimov A.P Klinkov S.V, Kosarev V.F, Fomin V.M Ed. V.M. , (2010) Holodnoe gazodenamichtskoe napelenie. Tejria i praktika. [2. Alkhimov AP Cold gas-dynamic sputtering. Theory and Practice. / Alkhimov A.P Klinkov S.V, Kosarev V.F, Fomin V.M Ed. V.M. Fomin. ], // - M .: FIZMATLIT, 2010. - 536. ISBN 978-5-9221-1210-9. [in Russian].
2. Maryanko V.P.(2018) Gasoplamenoe napelenie polimernuh poroshkovih krasok//Promushlini krasok [Maryanko V.P Gas-Flame Sputtering of Polymer Powder Paints / VP Maryanko // Industrial Coloring 2014. - №1. - C. 24 - 28]. [in Ukrainian].
3. Kashyrin A.I, Klyuev O.F, Shkodin A.V., (2004) Sposob Gazodinamicheskogo нnanesenia pokritei I ystroistvo dla nogo osyshstvlrnsa [1. Pat. 2237746 Russian Federation, IPC C 23 C 24/04. The method of gas-dynamic coating and device for its implementation / Kashyrin A.I, Klyuev O.F, Shkodin AV; applicant and patentee Odinsky Powder Spraying Center Limited Liability Company]. - No. 2003100745/02; claimed 14.11.03; publ. 10/10/04, Bul. No15 (Part II) [in Russian].
4. Gaidamak O.L (2016) Prustria dla gazodenamichtskoe нnanesenia pokritei radialnogo podachi materialy. [3. Pat. 110552 Ukraine, IPC C23C 24/00. Device for gas-dynamic coating with radial flow of powder material / Haidamak O.L; applicant and patentee Haidamak O.L - No. 201405543; ] claimed 05/23/14; publ. 01/12/16, Bul. №1. [in Ukrainian].
5. Gaidamak O.L, Savulak V.I, Goncharuk V.V, Volkovsky A.M., (2014) Prustria dla gazodenamichtskoe нnanesenia pokritiv osovoy podachoy poroshkovogo materialy. [Pat. 89904 Ukraine, IPC C23C 24/00. Device for gas-dynamic coating of axial flow of powder material / Haidamak O.L, Savulak V.I, Goncharuk V.V, Volkovsky A.M; ] applicant and patentee Vinnytsia National Technical University - No. u201306579; claimed 05/27/13; publ. 05/12/14, Bul. №9. [in Ukrainian].
6. Gaidamak O.L, Shilina O/P, Goncharuk V.V, Fedorchenko M.P Pat. (2015) Elektronagrivach potoky stuslogo gazu. [Pat. 101554 Ukraine, IPC H05B 1/00, H05B 3/52. Compressed gas flow heater / Haidamak O.L, Shilina O.P, Goncharuk V.V, Fedorchenko MP, applicant and patent holder Vinnitsa National Technical University - № u201501003; ] claimed 09/02/2015; publ. 09/25/2015, Bul.№ 18. [in Ukrainian].
7. Device for gas-dynamic coating with radial flow of powder material: Pat. 110552 Ukraine, IPC6 С23С24 / 00 № а 201405543; claimed 05/23/14; publ. 01/12/16, Bul. №1. 12 sec. [in Ukrainian].
About the journal
The journal "Vibrations in Engineering and Technologies" is included in the list of technical scientific publications of Ukraine
(Category "B", Order of the Ministry of Education and Science of Ukraine dated July 2, 2020 No. 886)
Old version of the site: http://vibrojournal.vsau.edu.ua/
The journal "Vibrations in Engineering and Technology" is indexed by the following databases and catalogs:
The certificateof massmedia State registration:kv no 16643-5115 from 30.04.2010 .
Founder of the journal: Vinnytsia National Agrarian University
The journal is devoted to highlighting current issues in engineering, mechanical engineering, and technological processes, including the study of dynamic and oscillatory phenomena in technical systems, the application of mathematical methods for process modeling and analysis, as well as the presentation of results of design-engineering and technological developments. Particular attention is given to the study of vibration processes and their application in modern technologies.
The purpose of the scientific journal “Vibrations in Engineering and Technologies” is to disseminate the results of fundamental and applied research in the field of engineering sciences aimed at developing theoretical foundations and practical approaches to the design, analysis, and improvement of machines, materials, and technological processes, including the use of vibration and oscillatory effects in various sectors of production.
The publication is focused on the formation of a modern scientific and informational environment for the effective exchange of research results, support of innovative development, and implementation of advanced technical solutions in industry, agro-industrial production, and related fields.
The journal promotes the development of interdisciplinary research, the integration of modern engineering approaches, and the enhancement of the efficiency of technological processes and technical systems, including through the rational use of vibration phenomena.
Objectives of the Scientific Journal
To achieve its stated purpose, the journal addresses the following key objectives:
dissemination of results of fundamental and applied scientific research in the fields of mechanics, mechanical engineering, technological processes, machine dynamics, and equipment, as well as in areas related to the application of vibration phenomena in engineering and technologies;
promotion of research aimed at the creation and improvement of machines, mechanisms, and technological equipment based on oscillatory and vibration processes;
support for the implementation of modern technological solutions focused on improving productivity, energy efficiency, and reliability of technical systems;
обеспечение scientific exchange of research results among research institutions, higher education establishments, and industrial enterprises;
development of interdisciplinary cooperation among researchers in the fields of mechanics, materials science, material processing technologies, and automation of technological processes;
dissemination of modern scientific achievements and advanced technologies related to the application of vibration processes in production and technical systems.
Publisher Vinnytsia National Agrarian University
In June 1994 the 2nd International Scientific and Technical Conference "Application of vibrations for technological purposes" was organized on the basis of Vinnytsia State Agricultural Institute. Leading experts in this field, noting the significant contribution to the school of Vibration Engineering under the leadership of P. S. Bernyk, proposed to create a professional all-Ukrainian scientific and technical journal "Vibration in engineering and technology..The journal was foundedat Vinnytsia State Agricultural Institute and P.S. Bernyk was elected to be the chief editor .
For all these years (since 1994) theJournal "vibration in engineering and technology" published 119 issues wherestudy of vibration effects, the creation of progressive energy saving technologies and equipment for their implementation were highlighted.
Currently Ihor Kupchuk, Candidate of Technical Sciences, Associate professor, Associate Professor of the Department of Engineering Mechanics and Technological Processes in the Agricultural Industry Faculty of Engineering and Technology Vinnytsia National Agrarian University is the chief editor of the "Vibrations in engineering and Technology"
The journal "Vibration in Engineering and technology", which has no analogues on the territory of Ukraine, is well known abroad.






