logo

Vibrations in engineering and technology

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 3(98)

Published: 2020.10.30
DOI: 10.37128/2306-8744-2020-3


Description:
The journal deals with the problems of vibration technologies and machines, mathematical methods of vibration process studies, information on design and technological development, presents teaching and methodological aspects of teaching in the Higher School of Applied Sciences, where vibration machines and technologies are studied.

Read about journal

PROMISING AREAS OF TECHNOLOGY FOR THE RESTORATION OF MACHINE PARTS

DOI: 10.37128/2306-8744-2020-3-11
PDF Повернутись

Trukhanska Elena – PhD, Associate Professor, Department of Agricultural Engineering and Technical Service Vinnytsia National Agrarian University (Sunny str., 3, Vinnytsia, Ukraine, 21008, e-mail: seaswallow@ukr.net). 

Annotation

With prolonged use of machines, wear of parts is accompanied by a decrease in performance indicators, causing a deterioration in the quality of products.

The power take-off shaft experiences significant static and dynamic loads. The high wear rate of the power take-off shaft is due to constant friction with the clutch disc, gears, and bearing inner rings. The manufacture of a new power take-off shaft requires significant costs, so the development of new technological processes for repair and restoration is urgent.

A promising direction of restoration technology in the organizational plan of deepening the method of group restoration technology is the creation of unified-group equipment for surface restoration. It has been established that most of the parts of remanufactured machines are rejected due to slight wear of the working surfaces, making up no more than 1% of the initial mass of parts. As experience and practice show, on the one hand, it is technically impossible to avoid the repair of agricultural machinery, and on the other, it is economically feasible. After all, most of the worn out parts have a high residual value: during their restoration, 20-30 times less metal and materials are consumed than in the manufacture of new ones.

The following problems are considered: the choice of the technological process of restoration, the choice of technological equipment, tools. 

Restoration of details is a technically justified, economically justified measure.  This allows repair shops to reduce downtime of faulty machines, improve the quality of maintenance and repair to positively affect the reliability of the use of machines.

To restore the efficiency of worn parts requires 5-8 times less technological operations compared to the manufacture of new ones [1, 2].

Restoration of parts allows you to get a considerable economic effect, as much lower consumption of metal and auxiliary materials, and the cost of the restored part is 60-80% of the cost of new ones.

Therefore, to make this recovery process effective, it is necessary to introduce new processing and recovery methods, as well as to improve existing equipment.  The production of a new power take-off shaft requires significant costs, and the detection of new technological processes of repair and restoration is relevant.

 

Keywords: recovery, shaft, plasma, spraying, powder material, tooling.

List of references

1. Sidashenko O.I. Remont mashyn ta obladnannia : pidruchnyk O.I. Sidashenko ta in.; za red. prof. O.I. Sidashenka, O.A. Naumenka. K. Ahroosvita, 2014. 665 s. in Ukrainian.

2. Research of a contact impact of a root crop with a screw auger  V Baranovsky, O. Truhanska, M Pankiv, V Bandura  Research in Agricultural Engineering Res. Agr. Eng., 2020. 66: 33-42. 

3. Trukhanska O.O. Pidvyshchennia yakosti remontu i tekhnichnoho obsluhovuvannia silskohospodarskoi tekhniky. Vseukrainskyi naukovo  –  tekhnichnyi  zhurnal  «Tekhnika,  enerhetyka,  transport  APK»  red.: Kaletnik H.M. (holovnyi redaktor) ta inshi. Vinnytsia, 2018. 3 (102).S.52-62. [in Ukrainian];[in English]

4. D. V. Amelyn, E. V. Rymorov. M.:Ahropromyzdat Novye sposoby vosstanovlenyia y uprochnenyia detalei mashyn elektrokontaktnoi navarkoi, 2007. 150. [1] s.  [in Russian]

5. Tysarenko T.S. Soprotyvlenie materyalov / T.S. Tysarenko, V.A. Aharёv, A.L. Kvytka, V.H. Ponkov, Э.S. Umanskyi. Kyiv: Vyshcha shkola, 2006. 775s. [inRussian]

6. Shvets L.V.. Paladiichuk Yu.B., Trukhanska O.O Tekhnichnyi servis v APK : Tom I. Navchalnyi posibnyk Vinnytskyi natsionalnyi ahrarnyi universytet, 2019. 647s. [in Ukrainian].

7. V.Z. Dokunikhin, V.S. Burdeinyi, M.M.Zahuzov  Proektuvannia ratsionalnoi orhanizatsiinoi struktury ta struktury upravlinnia pidpryiemstvamy tekhnichnoho servisu APK. Zhytomyr : DAU, 2004. 60s. [in Ukrainian].

8. Anurev V.Y. Spravochnyk konstruktora mashynostroytelia. T1. M: Mashynostroenye 1980. 728s. [in Russian]

All journal issues

About journal

Topics of the journal:

The journal "Vibrations   in engineering  and technology" presents materials on the following issues

• Theory of processes and machines
• Mechanical Engineering and materialprocessing
• Processing and food production

Key information:
ISSN (print): 2306-8744
DOI: 10.37128/2306-8744

The certificateof massmediaState registration:kv no 16643-5115 from 30.04.2010 .
Founder of the journal: Vinnytsia National Agrarian University
Chief editor
Kaletnik Hryhorii Mykolaiovych
Ph.D., Prof., academician of NAAS, VNAU (Vinnytsia)
Chief Editor Deputy
V.V.Adamchuk
DsCProf., NSC IMEG NAAS of Ukraine (Kyiv)
Executive Secretary
Solona Olena
Ph.D., Assoc., VNAU (Vinnytsia)
Members of the editorial board
Bulgakov V.M.- Doctor of Technical Sciences, Professor, Acad.NAAS, National University of Life and Environmental Sciences of Ukraine
Veselovskaya N.R.- Doctor of Technical Sciences, Professor, Vinnytsia National Agrarian University
Derevenko A.I.- Ph.D., Associate Professor, Vinnytsia National Agrarian University
Zinkovsky A.P.- Doctor of Technical Sciences, Professor, the Institute of Strength Problems named after H.S.Pysarenko, NAS of Ukraine
Iskovych-Lototskyi R.D.- Doctor of Technical Sciences, Professor, Vinnytsia National Technical University
Kupchuk I.M.- Ph.D, Senior Lecturer, Vinnytsia National Agrarian University
Nadutyi V.P. - Doctor of Technical Sciences, Professor, Geotechnical Mechanics Institute named after  PolyakovM.S. NAS of Ukraine
Matveyeyv V.V.  - Ph.D., Professor, Academician of the National Academy of Sciences of Ukraine, the Institute of Strength Problems named after H.S.PysarenkoNAS of Ukraine
Olshanskyi V.P.  - Ph.D, Professor, Kharkiv National Technical University of Agriculture named after Petro Vasylenko
PoleyvodaYu.A.  - Ph.D., Associate Professor, Vinnytsia National Agrarian University
Spirin A.V.- Ph.D., Associate Professor, Vinnytsia National Agrarian University
Tverdohlib I.V.  - Ph.D., Associate Professor, Vinnytsia National Agrarian University
Tokarchuk O.A.- Ph.D., Associate Professor, Vinnytsia National Agrarian University
Tsurkan O.V.- Ph.D.  Associate Professor., Vinnytsia National Agrarian University
 Jordan Todorov Maksimov - Doctor of Technical Sciences, Prof., Gabrovo Technical University (Bulgaria)
Kind of publication: journal
Type of publication : Scientific
Publication status: Domestic
Year of founding:
Periodicity: 4 times a year
Extent: 18.75 nominal printed pages
ISSN: 2306-8744 (printed version), (online)
Language of edition  : (mixed languages) Ukrainian, Russian, English
The scope of the distribution and the category of readers: national, foreign, teaching staff, scientists, businessmen.
Periodical is included in the list of scientific professional editions of Ukraine approved by the Order of Ministry of Education and Sciences of Ukraine from 21.12.2015 No. 1328.
The journal "Vibrations in engineering and technology" is included in the "Catalogue of periodicals of Ukraine".
Journal subscription can be executed in each post office department.
 Subscription Index is  99720.

 

Old version of site: http://vibrojournal.vsau.edu.ua/

History of journal:

In June 1994 the 2nd International Scientific and Technical Conference "Application of vibrations for technological purposes" was organized on the basis of Vinnytsia State Agricultural Institute. Leading experts in this field, noting the significant contribution to the school of Vibration Engineering under the leadership of P. S. Bernyk, proposed to create a professional all-Ukrainian scientific and technical journal "Vibration in engineering and technology..The journal was foundedat Vinnytsia State Agricultural Institute and P.S. Bernyk was elected to be the chief editor .
For all these years (since 1994) theJournal "vibration in engineering and technology" published  94 issues wherestudy of vibration effects, the creation of progressive energy saving technologies and equipment for their implementation were highlighted.
Currently Kaletnik H.M  PhD , professor, academician NAAS is the chief editor of the "Vibrations in engineering  and Technology"
The journal "Vibration in Engineering and technology", which has no analogues on the territory of Ukraine, is well known abroad.