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Vibrations in engineering and technology

space SCIENTIFIC JOURNALS OF VINNITSA NATIONAL AGRARIAN UNIVERSITY

Issue №: 3(118)

Published: 2025.12.25
DOI: 10.37128/2306-8744-2025-3


Description:
The journal deals with the problems of vibration technologies and machines, mathematical methods of vibration process studies, information on design and technological development, presents teaching and methodological aspects of teaching in the Higher School of Applied Sciences, where vibration machines and technologies are studied.

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DESIGN AND ENERGY PRINCIPLES FOR DEVELOPING AN INFRARED MICRONIZER FOR THE PROCESSING OF LEGUME GRAINS

DOI: 10.37128/2306-8744-2025-3-16
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Pantsyreva Hanna – Doctor of Agricultural Sciences, Associate Professor at Vinnytsia National Agrarian University (3, Sonychna St., Vinnytsia, 21008, Ukraine, e-mail: apantsyreva@ukr.net, https://orcid.org/0000-0002-0539-5211).

Volynets Yevhenii – Doctor of Philosophy in Industrial Engineering, Senior Lecturer at the Department of Occupational Safety and Biotechnical Systems in Animal Husbandry at Vinnytsia National Agrarian University (3 Sonyachna St., Vinnytsia, 21008, Ukraine, e-mail: evgen110596@gmail.com, https://orcid.org/0000-0002-3298-6316).

Boretska Tetiana – Head of the Scientific and Organizational Department of the Research Division at Vinnytsia National Agrarian University (3 Sonyachna St., Vinnytsia, Ukraine, 21008, e-mail: ipserhiy@gmail.com, https://orcid.org/0000-0002-7966-228X). 

Dmytrenko Viktor – Ph.D., Senior Researcher, Laboratory of Adaptive Potato Farming, Storage, and Processing at the Institute of Potato Growing of the National Academy of Sciences of Ukraine (email: vik8320@meta.ua, https://orcid.org/0000-0003-1866-6188).

 

Annotation

The article presents the design and energy principles for developing an infrared (IR) micronizer intended for the thermal treatment of legume grains aimed at inactivating antinutritional compounds and improving feed nutritional quality. The use of medium-wave infrared radiation (λ = 2-4 μm) was found to provide uniform volumetric heating of the grain layer and reduce specific energy consumption by 30-40 % compared to conventional convective drying. A schematic design of the proposed micronizer includes a treatment chamber with polished reflectors, a block of quartz emitters, a mixing mechanism, a multilayer thermal insulation casing, and an automated temperature-control system. The optimal design and operating parameters were determined as follows: emitter power 1.0-1.5 kW, heat-flux density 15-25 kW/m2, distance from emitters to the grain layer 150 mm, and grain-layer thickness 15-20 mm. Experimental results demonstrated that heating at 140-160 °C for 70-90 s reduces urease activity by a factor of 8-10 while preserving 97-98 % of the crude protein content. The overall thermal efficiency of the unit reached 0.78-0.82, confirming its high energy performance. The use of polished aluminum reflectors decreased heat losses by 15-18 %, and PID-based power control maintained temperature stability within ±2 °C. The developed structural and energy solutions form a scientific and practical basis for creating next-generation industrial IR systems for feed processing, ensuring the safety, quality, and nutritional integrity of legume raw materials used in compound feed production.

Keywords: infrared micronization, energy efficiency, legume grains, antinutritional factors, thermal field, micronizer, thermal treatment, design parameters.

List of references

1. Zabolotnyi H.M., Mazur V.A., Tsyhanska O.I., Didur I.M., Tsyhanskyi V.I., Pantsyreva H.V. (2020). Ahrobiolohichni osnovy vyroshchuvannia soi ta shliakhy maksymalnoi realizatsii yii produktyvnosti: monohrafiia. Vinnytsia: VNAU. 303 s. [in Ukrainian].

2. Mazur V.A., Tkachuk O.P., Pantsyreva H.V., Kupchuk I.M. (2022). Soia v intensyvnomu zemlerobstvi. Vinnytsia. TVORY. 225 s. [in Ukrainian].

3. Obertiukh Yu.V. (2012). Antypozhyvni rechovyny soi, yikh inaktyvatsiia ta tekhnolohii  pererobky soievykh bobiv na promyslovii osnovi y v umovakh hospodarstva. Kormy i kormovyrobnytstvo. Vyp. 71. S. 62–71. [in Ukrainian].

4. Kupchuk I.M, Volynets Ye.O., Simakov O.O. (2024). Ohliad suchasnykh tekhnolohii inaktyvatsii antypozhyvnykh rechovyn soi. Tekhnika, enerhetyka, transport APK. № 1 (124). S. 26-32. [in Ukrainian].

5. Das G. (2022). Conventional and emerging processing techniques for the removal of antinutritional factors from legume seeds. Food Research International. Vol. 157. Article 111282. [in English].

6. Yalçın S. (2015). Infrared treatment effects on urease and trypsin inhibitor activities in legumes. Food Chemistry. Vol. 172. P. 263–269. [in English].

7. Bai T., Guo W., Zhu X. (2018). Effect of infrared heating on the functional and nutritional properties of chickpea and barley flour. Journal of Food Engineering. Vol. 230. P. 24–32. [in English].

8. Acquah C., Dzogbefia V.P., Adjei S. (2021). The effect of processing on bioactive compounds and nutritional qualities of pulses. Frontiers in Sustainable Food Systems. Vol. 5. Article 681662. [in English].

9. Irakli M., Samanidou V., Katsantonis D. (2020). Comparative evaluation of the nutritional and antinutritional characteristics of legumes after processing. Foods. Vol. 9(10). Article 1405. [in English].

10. Cheng S., Zhang Y., Tang J. (2025). A review of the treatments to reduce anti-nutritional factors in pulses. Foods. Vol. 14(4). Article 681. [in English].

11. Sesikashvili O., Bakuradze T., Makarashvili N. (2021). Modelling of moisture loss from legumes during infrared micronization. Applied Engineering in Agriculture. Vol. 37(4). P. 451–458. [in English].

12. Khatchatourian O., Pedro A. (2023). Energy performance of infrared dryers for grain and seed processing: numerical and experimental evaluation. Biosystems Engineering. Vol. 229. P. 109–120. [in English].

13. Polovynko O., Chudyk O., Tverdokhlib I. (2023). Thermal treatment of high-protein feed materials by infrared radiation. Ukrainian Journal of Food Science. Vol. 11(2). P. 45–53. [in English].

14. Zong H., Chen R., Tang Z. Infrared drying technologies for cereals and legumes: a review of recent advances and energy efficiency improvement. Journal of Cereal Science. 2024. Vol. 115. Article 103869. [in English].

 

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About the journal

Topics of the journal:

The journal "Vibrations in Engineering and Technologies" is included in the list of technical scientific publications of Ukraine

(Category "B", Order of the Ministry of Education and Science of Ukraine dated July 2, 2020 No. 886)

Old version of the site: http://vibrojournal.vsau.edu.ua/

The journal "Vibrations in Engineering and Technology" is indexed by the following databases and catalogs:

 

 

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Key information:
ISSN (print): 2306-8744
DOI: 10.37128/2306-8744

The certificateof massmedia State registration:kv no 16643-5115 from 30.04.2010 .
Founder of the journal: Vinnytsia National Agrarian University

The journal is devoted to highlighting current issues in engineering, mechanical engineering, and technological processes, including the study of dynamic and oscillatory phenomena in technical systems, the application of mathematical methods for process modeling and analysis, as well as the presentation of results of design-engineering and technological developments. Particular attention is given to the study of vibration processes and their application in modern technologies.

The purpose of the scientific journal “Vibrations in Engineering and Technologies” is to disseminate the results of fundamental and applied research in the field of engineering sciences aimed at developing theoretical foundations and practical approaches to the design, analysis, and improvement of machines, materials, and technological processes, including the use of vibration and oscillatory effects in various sectors of production.

The publication is focused on the formation of a modern scientific and informational environment for the effective exchange of research results, support of innovative development, and implementation of advanced technical solutions in industry, agro-industrial production, and related fields.

The journal promotes the development of interdisciplinary research, the integration of modern engineering approaches, and the enhancement of the efficiency of technological processes and technical systems, including through the rational use of vibration phenomena.

Objectives of the Scientific Journal

To achieve its stated purpose, the journal addresses the following key objectives:

dissemination of results of fundamental and applied scientific research in the fields of mechanics, mechanical engineering, technological processes, machine dynamics, and equipment, as well as in areas related to the application of vibration phenomena in engineering and technologies;

promotion of research aimed at the creation and improvement of machines, mechanisms, and technological equipment based on oscillatory and vibration processes;

support for the implementation of modern technological solutions focused on improving productivity, energy efficiency, and reliability of technical systems;

обеспечение scientific exchange of research results among research institutions, higher education establishments, and industrial enterprises;

development of interdisciplinary cooperation among researchers in the fields of mechanics, materials science, material processing technologies, and automation of technological processes;

dissemination of modern scientific achievements and advanced technologies related to the application of vibration processes in production and technical systems.

Publisher Vinnytsia National Agrarian University

History of journal:

In June 1994 the 2nd International Scientific and Technical Conference "Application of vibrations for technological purposes" was organized on the basis of Vinnytsia State Agricultural Institute. Leading experts in this field, noting the significant contribution to the school of Vibration Engineering under the leadership of P. S. Bernyk, proposed to create a professional all-Ukrainian scientific and technical journal "Vibration in engineering and technology..The journal was foundedat Vinnytsia State Agricultural Institute and P.S. Bernyk was elected to be the chief editor .
For all these years (since 1994) theJournal "vibration in engineering and technology" published  119 issues wherestudy of vibration effects, the creation of progressive energy saving technologies and equipment for their implementation were highlighted.
Currently Ihor Kupchuk, Candidate of Technical Sciences, Associate professor, Associate Professor of the Department of Engineering Mechanics and Technological Processes in the Agricultural Industry Faculty of Engineering and Technology Vinnytsia National Agrarian University is the chief editor of the "Vibrations in engineering  and Technology"

The journal "Vibration in Engineering and technology", which has no analogues on the territory of Ukraine, is well known abroad.